Pouch packaging machines come in all shapes and sizes, each with features. But they all have one common goal – to package your product in a premade pouch.
This trend is becoming increasingly popular in the pouch packaging industry, as pouches offer many benefits over other packaging methods.
This guide will provide you with an overview of premade pouches packing machines and tips for selecting the best pouch packaging equipment for your business.
We’ll also discuss key features you should look for in these machines, common problems that can occur during pouch packaging operations, and how to troubleshoot them. Finally, we will discuss the benefits of using pre made pouches for packaging operations.
By following this complete guide, you can ensure that you have chosen the right pouch packaging line.
Table of Contents
Introduction to Premade Pouch packaging machinery
A premade bag packing machine is a type of automated pouch packaging equipment. It takes pre made pouches, fills them with the product, and seals them.
This packing technology offers several advantages over traditional packing methods, such as improved efficiency, lower labor costs, and increased safety.
Premade bag packing machines can be customized to suit various needs, such as size, shape, volume, weight capacity, and speed requirements for specific applications. By using these machines, companies can better manage their packaging needs while reducing costs associated with manual packing methods.
The regular type of premade pouch packing machine
Rotary pouch packing machine
What is it？
The rotary premade pouch packing machine is an automated packing solution designed to fill and seal pre-made pouches quickly and efficiently.
It consists of 8 working stations. It can be customized with various options, including different filling machines to meet the needs of varying packing applications, powder/liquid/solid.
It can pack products at speeds max of up to 60 bags per minute, depending on the size of the product and the packing station configuration.
Additionally, the packing machine can be easily adjusted for packing different pouch sizes and shapes—the ideal choice for packing applications requiring high speed and flexibility.
Pouch packaging process
- Take the pouch from the bag magazine,
A bag magazine can store 200-300pouches depending on a different bag style and thickness. The pouches loading can be automatically done with a bag feeding conveyor if needed.
- Coding
Coding the date, expiration information, lot number, etc., by inkjet printers or TTO printers, etc.
- Bag opening
The suction bag gripper will open the bag precisely when the bag is transmitted at the position. The open zipper device can be integrated at this station when customers produce the premade pouches with zipper.
- Pouch fill
Various filling machines can be integrated at the filing station depending on actual products, Such as using multihead weigher, linear weigher, or cup filler for a solid product, Liquid filler for a liquid product, and auger filler for powder products.
- Filling #2
For two product packaging, this station can also be made for a filling station， such as meat + sauce at different stations. This station can be customized with bag deflator components.
- Sealing
- Sealing #2
The two-step sealing used on pouch packaging machines is designed to ensure optimal packaging results. This process involves first heat-sealing the edges of the packaging material, then creating a second seal that runs along the length of the product for extra protection and strength.
- Pouch Output
After the sealing mechanism seals the pouch, the finished bag will be discharged on the conveyor belt.
Advantage
- High speed
The rotary premade pouch filling machines can complete packaging tasks faster than any other type of premade bag machine, making them an ideal choice for large production lines.
- Flexible packaging:
Rotary pouch packaging machines are ideal for different types products due to their flexibility in all premade pouch packaging styles. This allows you to tailor the pouch packaging process to specific product needs or production requirements.
- Accurate packaging:
Rotary pouch packaging machines provide accurate and consistent packaging results, ensuring that packaging is uniform and making packaging more efficient and reliable.
- User-friendly operation:
Rotary pouch packaging machines have an intuitive user interface that allows operators to easily adjust the packaging’s speed, size, and shape. This makes them easier to use and reduces packaging errors, resulting in faster packaging times and a more efficient packaging process.
- Cost-effective packaging:
Rotary pouch packaging machines are cost-effective as they require minimal setup, provide high-speed operation, and can be adapted to various pouch packaging needs. This makes them an ideal packaging solution for both small and large-scale production lines with lower costs.
Horizontal pouch packing machine
What is it
The horizontal premade pouch packing machine is designed in a horizontal structure with six working stations. It is more compact compared to a rotary premade bag packing machine.
It is a highly versatile, efficient packing solution for mid-high capacity business, and it can run up to 40pouch/min.
The horizontal automatic pouch packing machines are designed to be easy to operate, even for those with limited packing experience. The unique design of the packing machine can be adjusted to accommodate different styles and sizes of premade bags, allowing you to handle packing for a wide range of products.
Pouch packaging process
- Pouch giving
- bag opening
- pouch fill
- Straighten the pouch
- Sealing
- Sealing & Output
Advantage
- High efficiency and speed:
Horizontal pouch packaging machines are designed to help you package products quickly and efficiently. It can offer max up to 50pouch/min depending on different products and pouch sizes.
- Cost Savings:
Horizontal packaging machines help lower production costs as they require fewer personnel and less energy than other packaging systems. Additionally, since these machines are fully automated, you can reduce packaging mistakes and save on packaging materials.
- Versatility:
Horizontal packaging machines are designed to package a wide range of products in various premade bags, including liquids, powders, and granules.
- Improved Quality:
Horizontal packaging machines improve product quality by ensuring that packaging is comprehensive, accurate, and consistent. This helps to reduce waste and boost customer satisfaction.
- Easy to Use:
Horizontal packaging machines are designed with intuitive interfaces and simple structures, making them easy to use for packaging technicians. These machines are also equipped with safety features that help protect packaging technicians from injury. This makes it easier for you to train your packaging personnel and start packaging immediately.
- 6 Compact Design:
Horizontal packaging machines are designed to fit into the most compact of production lines, helping you save valuable floor space. Additionally, these innovative packaging machines are built with a compact design that allows them to fit through standard doorways, making it easy to move them around when required.
Mini Doypack pouch packing machine
What is it?
A mini doypack packing machine is a packing solution for small-scale production. It has the minimum footprint and simplicity of operation.
If you are looking for a packaging solution to Switch from manual to automatic packing with minimal cost, the mini doypack pouch packing machine may be a great choice.
It is easy to use and maintain and can save time and money while ensuring quality packing results. With its reliable performance, it is ideal for small-scale production runs.
Pouch packaging process
- Pouch giving
- bag opening
- pouch fill
- Straighten the pouch
- Sealing
- Sealing & Output
The working process of a mini doypack machine is similar to a horizontal pouch packing machine. However, all those steps will be finished at one station.
Thus, it is lower speed but much more compact and cost effective. This makes it the ideal solution for small businesses or startup packaging purposes.
Advantage
- Small footprint
Mini doypack pouch packaging machines have a small footprint compared to other packaging solutions. This allows companies to save space and reduce costs.
- Cost-effective:
A mini doypack pouch packaging machine is cost-effective compared to other premade bag packaging solutions. It is an economical choice for businesses wanting to improve their packaging processes from manual packaging to automatic solutions.
- Easy to use:
The mini doypack pouch packing machine is straightforward to use and operate due to its simple structure and less functionality. This allows businesses to quickly learn how to use the packing machine with minimal training or instruction.
- Durability:
Mini doypack pouch packaging machines are incredibly durable and reliable. This ensures that the packing machine will last for years and provide businesses with consistent packaging results.
- Easy maintenance:
The mini doypack pouch packing machine is easy to maintain, which helps to reduce operational costs. It requires minimal maintenance, making it a cost-effective packaging choice.
Overall, the mini doypack pouch packing machine is an excellent choice for businesses looking to improve their packaging processes, with its tiny footprint, cost-effectiveness, easy-to-use design, and durability. Its eco-friendliness and low maintenance cost make it an excellent choice for businesses looking to reduce packaging waste and operational costs.
What pouch style can be produced on a premade pouch packaging machine
- Standup pouch
Standup Pouch is a type of packaging that holds a product while standing upright. It features a flat bottom and a stand-up top, which allows it to stand on its own when filled with products. Standup Pouches are known for their versatility, offering consumers convenience and portability.
Standup Pouches offer many advantages over traditional packaging, including increased shelf life due to airtight seals, improved product visibility, cost savings due to reduced shipping weight/volume, recyclability, and sustainability benefits. Standup Pouches are sure to grab attention on store shelves!
- Bottom gusset pouch
The bottom gusset pouch is a type of bag used for packaging products. It features reinforced bottom corners that create an expandable “gusset” or pocket at the bottom.
This allows the bag to stand upright when filled and provides extra space for more oversized items. They are ideal for packing and storing food, beverages, cosmetics, medical supplies, hardware components, toys, crafts, and more!
Pouches with reclosable zippers can also keep contents safe from dust or debris. Bottom gusset pouches offer an efficient and cost-effective way to package goods while providing an attractive and secure way to store items.
Pouches with flat bottoms offer a stable surface for product showcase displays, making them perfect for retail applications.
- Flat pouch:
A flat pouch is a type of packaging that is flat and rectangular. The flat bag design allows it to be sealed shut with either heat-sealing or zippers. Flat pouches offer many advantages over other types of packaging due to their lightweight, compact design and cost-effectiveness.
Additionally, flat pouches are easy to transport and store due to their flat shape. This makes them ideal for shipping or storing large quantities of products. Flat pouches are incredibly cost-effective because they reduce material waste and require fewer resources than other types of packaging.
- Quad seal packaging:
Quad seal packaging is often used for liquids or other products requiring additional strength and rigidity. This packaging type has four side seals to protect against leaks or spills. The premade pouch packaging machine can also produce this style of pouch quickly and efficiently.
- Four Side Seal Pouch:
It is a type of pouch packaging that is sealed on all four sides to ensure the contents are secure and protected. . This type of bag also offers significant presentation advantages with its sleek design and wide range of sizes. . Four Side Seal bag packaging provides superior protection, convenience, and visual appeal.
Application of premade pouch packaging machines
Granule Pouch packaging machines
When the automatic pouch packing machines are used to pack various kinds of granule products into pouches, like grains, seasoning, snacks, nuts, and so on, it will be integrated with multi head weigher, linear weigher, and volumetric filler.
Multi-head scale is used for packaging large quantities and high-precision products, like grains and snack food.
The linear weigher is suitable for packaging regular shape objects and particular medium products, like beans, biscuits, etc.
Volumetric filler is specially designed to package small-sized ingredients into pouches, like sugar, salt, rice, and finely granular.
Powder Pouch packaging machines
When the automatic pouch packing machines are used to pack various kinds of powder. It will be integrated with auger filler, cup filler,
Auger filler is used for packaging small-volume products like coffee and cocoa powder. Cup filler is used for packaging more oversized volume products like flour, spice, etc.
Liquid Pouch packaging machines
When the pouch packing machines are used to pack various kinds of liquid into pouches, Like water, juice, paste, etc. It will be integrated with a piston pump and rotor pump.
A piston pump is the most commonly used liquid metering device, driven by the cylinder, suitable for various liquids, can be a good flow of water, milk, and juice can also be a slightly thick detergent, sauce, ketchup, chili sauce, etc.
The rotor pump is more suitable for measuring highly thick liquids, such as minced meat, high concentration of peanut butter, or sauce with larger particles. Good with rotor pump, servo suit control, and more accurate measurement.
Benefits of pouch packaging machines
Increased Efficiency:
Pouch packaging machines offer incredible production speeds and can handle large volumes of packaging in a shorter amount of time. This increases efficiency, reducing labor costs and enabling businesses to meet more extensive demands with fewer resources.
Versatility:
Pouch packaging machines are highly versatile and can be used for various packaging types, shapes, sizes, and materials. This allows businesses to adjust packaging easily according to customer preferences, changing market trends, and other factors.
Cost-Effective:
Pouch packaging machines are cost-effective in the long run as they are designed to last for an extended period and can be adapted for multiple packing needs. These packaging machines’ easy maintenance also helps keep operating costs low.
Durability:
Pouch packaging machines are designed for high-volume packaging and feature a durable construction that enables them to withstand the rigorous packaging tasks. This ensures that the machine can provide reliable performance for long periods without needing repairs or replacements.
Environmentally Friendly:
Pouch packaging machines are designed to reduce packaging material waste and help businesses to adhere to environmental safety regulations. This helps to ensure that packaging processes are more sustainable and can contribute to a healthier environment overall.
In conclusion, pouch packaging machines offer several benefits for businesses looking for efficient packaging solutions. With increased efficiency, versatility, cost-effectiveness, durability, and environmental friendliness, pouch packaging machines are ideal for companies looking to maximize their packaging capabilities.
How to choose a suitable premade pouch packing machine
How to choose the suitable automatic pouch packing machines, rotary premade pouch packing machine, horizontal pouch packing machine, or mini doypack machine?
Specify your requirements
Generally speaking, rotary premade pouch packing machines are suitable for high-speed packing of different shapes and sizes of pouches.
In contrast, horizontal pouch packing machines offer more flexibility when packing large-sized products with a wide range of bag sizes.
The mini doypack machine is suitable for small to mid scale production runs and offers quick changeovers between different pouch types and formats.
When deciding which premade pouch packing machine best suits your needs, it is essential to consider your product size and shape and what type of material you are packing (e.g., powder, liquids, or solids).
In addition, other factors such as budget and space constraints should be considered to choose the suitable packing machine.
Consulate your packaging expert
It is best to consult a packing equipment expert who can advise on which packing machine and configuration will best meet your needs.
In addition, they may be able to provide training and ongoing maintenance services for your packing machinery, ensuring optimal performance and long-term reliability.
With the suitable premade pouch packing machine in place, you’ll be able to produce consistent results quickly and efficiently.
How can we get the best output on premade pouch filling machines?
Optimizing the packing process with a premade pouch packing machine is key to achieving the best output. To achieve this,
Follow pouch packing machine manufacturer guidelines.
Always follow the guideline to ensure that the pouch packing machine functions correctly and efficiently. The procedure contains information about proper maintenance, safety precautions, and operational instructions.
Following these guidelines helps to ensure that the pouch packing machine works at its best performance and delivers consistent output. Additionally, adhering to the approach can help prolong the life span of your machine and reduce the need for costly reparation or replacements in the future.
Well train your machine operator.
Operators should be familiar with all areas of operation related to packing machines, such as packing materials and equipment maintenance, pouch making parameters, filling operations, product inspection, and quality control.
It is also important that operators understand how each packing procedure affects the overall performance of the packing machine. Adjustments in any area can impact the packing efficiency or accuracy of the output.
Do proper setting
The setting of the machine plays a crucial role. A proper setting is necessary to get the desired output from the pouch packing machine. It requires experienced professionals to set and adjust different parameters of the machine, such as temperature, speed, pressure, etc. With proper settings, it is easier to achieve optimum performance from pouch packing machines.
Regular maintenance checks
It should be done at regular intervals. These regular maintenance checks should include inspecting and cleaning components such as belts, chains, bearings, and lubricant levels, checking electrical connections, and ensuring the machine is aligned correctly.
Additionally, regular maintenance ensures that mechanical damage is prevented before it can cause more significant issues or reduce production output. It also helps to identify problems early on, reducing the number of costly repairs and downtime.
Furthermore, regular maintenance checks help to guarantee that the Pouch Packing Machine is operating at its peak performance, producing quality products with high output.
How to troubleshoot the pouch packaging machine
Here are some general tips for troubleshooting your pouch packing machine. Before you start, make sure to check the following: the machine is in the correct environment, product and bag loading areas are free of obstructions, all switches are functioning normally, and there is an adequate supply of bags. Additionally, watch the HMI screen for error messages.
If you’re still having trouble, here are three common issues and their possible causes:
- Pouches are not feeding properly
A foreign body could cause this in the hose or hose damage, air valve or solenoid valve, vacuum generator trouble, or vacuum pad breakdown.
- The machine is unable to open the pouches after they’re loaded
A vacuum pad breakdown could cause this, bag sagging or being loaded improperly, air valve or solenoid valve trouble, incorrect timings, or filter needs changing.
- Pouch seals are defective.
This could be caused by a sealing bar temperature that is too high, incorrect sealing bar pressure, a dirty or scratched sealing bar surface, or a pouch not being centered or level in the grippers.
Conclusion
This article discusses several aspects of premade pouch packing machines, including the introduction, type of pouch packing machine, their working process, advantage, applications, benefits, how to choose, troubleshooting, and how to get the best packaging output.
We also recommend looking into professional packaging machine manufacturers and suppliers to better understand the different types available and which one best suits your needs. With this knowledge, you can make a wise decision when choosing a packaging machine for your product.
