Types of packaging machines-Guideline 101

The packaging machine is a handy piece of equipment that has multiple uses. It can be adapted to fit the needs of different industries, especially in food packaging industry, making it an ideal machine for many businesses.

However, many types of packaging machines are available from packaging machine supplier, and most people need to learn how to differentiate between them.

This article will help you understand the different types of packaging machines and what they are used for.

Types of packaging machines

The regular packaging machines can be divided into two categories: roll stock film type –vertical form fill seal machine, and premade pouch type – pouch packing machine.

Both machines are available in manual, semi-automatic, or fully automated versions. Fully automated packaging line can run at higher speeds with less human intervention and are ideal for mass production. On the other hand, manual packaging are suitable for smaller runs and require more operator intervention during the packaging processes.

Vertical form fill seal machine.

Roll Stock Film Type – Vertical Form Fill Seal Machine: This machine is used to create packages from a roll of film. The material is fed into the machine, shaped according to the product’s specifications, filled with the product, sealed, and cut into individual pieces.

These types of machines are ideal for products such as powders, liquids, tablets, and granular materials. Vffs machines are flexible for packaging various products by integrating proper filling machines.

vffs machine with multi head weigher

A VFFS machine with a multi head weigher is an advanced and efficient packaging solution, ideal for ensuring high accuracy in product weight. This packaging equipment can package various products, from solids to granulated items. The VFFS machine with a multi head weigher ensures that products are weighed accurately and quickly, reducing the risk of inaccurate weight packaging.

The adjustable weighing heads make it possible to package a wide range of products, from solids to granulated items.

The VFFS machine with a multi head weigher offers high-speed performance, making it an ideal solution for businesses looking to improve their packaging process.

Businesses can use this advanced machinery to ensure that their products are packaged accurately and efficiently.

Vffs machine with linear weigher

vffs linear weigher

A VFFS (Vertical Form Fill Seal) machine with a linear weigher is an excellent solution for businesses looking to package dry granules, powders, or pellets. It measures a predetermined amount of product in its hopper and then seals it within a bag. This type of packaging is an excellent choice for companies requiring an economical solution.

The VFFS with linear weigher is also an excellent choice for those looking for efficiency and accuracy in their bulk packaging processes. The large hopper capacity of the linear weigher can accommodate more significant amounts of product at one time.

The machine is easy to use, requires minimal maintenance, and allows for quick changeover with its easy-to-use controls, allowing them to reduce waste and increase profits. It is also an economical solution that is perfect for those on a budget. Its low cost of ownership and ease of maintenance make it an excellent choice for businesses looking to increase their output and minimize waste.

Vffs machine with auger filler

vffs auger filler

A vertical form, fill and seal machine integrated with an auger filler is often used for the volumetric metering of bulk materials such as powdery or granular substances. This packing machine uses a rotating screw to transfer material from its container into the dosing feeder, guiding it through a funnel into the packaging process.

The auger filler is suitable for flour, spices, powders, grains, and other similar materials. It is a precise machine that offers maximum accuracy in the filling while minimizing product waste. The vertical form, fill and seal with an auger filler is also fast, efficient, and cost-effective, making it a popular choice for many businesses. In addition to being reliable, it is relatively easy to maintain and operate. This makes it an excellent option for any company looking for a high-quality automated packaging equipment.

Vffs machine with liquid filler

vffs machine liquid filler

A VFFS machine with liquid filler is ideal for packaging various liquid products, such as sauces, soups, juices, and more. It can fill the products into bags or pouches with a predetermined weight and volume. The VFFS machine can be adjusted to different speeds and sizes depending on the packaged product.

This equipment consists of a liquid hopper, piston filler, and printer to provide an airless fill when packaging liquids. The user-friendly interface with SIEMENS PLC controls the size and weight mechanism and additional settings.

With its easy-to-use operation and intuitive controls, the VFFS liquid filler machine can help increase productivity in any liquid packaging facility.

Premade pouch packing machine

Premade Pouch Type – Pouch Packing Machine: This machine is used to fill pre-made pouches with the product. It is designed to fill a variety of pouch sizes and shapes with food products, pharmaceuticals, cosmetics, and other products.

Rotary premade pouch packing machine.

rotary pouch packing machine

This type of machine loads individual pre-made pouches into the machine and then fills them with whatever product needs to be packed before sealing them shut. The pouch design can vary depending customer’s request. The machine’s speed depends on the product’s size, shape, and complexity. This machine is suitable for packing various products, including powders, granules, liquids, and pastes.

Multihead weigher rotary pouch packing machine

multi head weigher rotary pouch packing machine

A rotary premade pouch packing machine with a multi head weigher is a high speed solution for premade pouch packaging. The multi head weigher utilizes hoppers arranged in columns, each with its weighing head. The computer system evaluates the optimum combination of hoppers to make up the product’s target weight. It can guarantee the highest accuracy.

The rotary pouch packing machine is designed to fill and seal premade custom pouches, meaning no rolling stock is necessary. It offers a modern, convenient solution that helps businesses stand out from the competition by providing consumers with an attractive and valuable product.

Powder filler rotary pouch packing machine

powder filler rotary pouch packing machine

It is designed to pack free-flowing powder products into pre-made pouches. It is conducive for products that require precise measurement, like granulated sugar, spices, detergent powder, flour, and many more. This type of machine ensures cleanliness and speed in the packaging process.

The powder filler rotary pouch packing machine comes with a servo auger dosing system and is designed to help ensure the accuracy and speed of the packaging process. It also uses airtight seals to help keep products fresh for longer. Aside from being reliable, efficient, and safe, this machine is easy to operate and maintain. This machine can fill and seal up to 50 pouches per minute, making it ideal for high-volume production.

Liquid filler rotary pouch packing machine

liquid filler rotary pouch packing machine

It is designed for packaging liquids to pouches. This machine is ideal for edible oil, shampoo, condiments, detergents, and other similar materials.

With high precision filling machine, It can fill liquids of various viscosity with an accuracy of up to ±0.2%. The machine runs fast and has an anti-leakage feature that ensures accuracy and safety during operation. It is equipped with a PLC controller and touch-screen operation panel that allows for quickly adjusting parameters such as pouch size, filling capacity, speed, etc.

The machine is compact and efficient, making it an excellent choice for high-volume production lines. It provides accurate and consistent results with minimal labor input, making it suitable for small to large-scale operations.

Horizontal doypack packaging equipment

horizontal pouch packing machine

It is similar to a rotary premade pouch packing machine. A horizontal doypack machine is a packaging equipment designed to fill and seal custom premade pouches, such as stand-up pouches, flat bottom pouches, gusseted pouches, and quad seal pouches. This pouch-packing machine can complete max 40-50 bags per min and is suitable for various industries, including snacks, grain, nuts, whole coffee beans, and loose-leaf tea.

The construction of this type of packaging equipment is simple and compact compared to other rotary premade pouch packing machines. It is easy to use and easy to maintain. In addition, it is user-friendly, making it a cost-effective packaging solution. Furthermore, It is compatible with other equipment, such as multi-head weighers, linear weighers, auger fillers, and liquid fillers, making it suitable for products of various textures and consistencies, including granules, powders, and liquids.

Which type of packaging machinery should you choose?

Confirm your bag style: The first step you need to take when selecting a packaging machine is to decide on the bag style you will use. Common types include a flat bottom, gusseted, stand-up pouches, and pillow bags. For the premade pouch, you should require the rotary premade pouch packing machine or a horizontal doypack machine. For roll film stock, you need a vertical form fill seal machine.

Confirming your product type: liquid, granule, or powder products require different filling machines,A piston filler is ideal for liquid, paste, and sauce products.

And auger fillers are recommended for powder products. Granule and solid product packaging can be done with multi head linear weighers or volumetric cup fillers.

Confirm your product characteristic: If you’re dealing with sensitive products, like food or pharmaceuticals, it’s crucial to choose a machine with features designed to protect the products from dust, moisture, and contamination. If you’re packaging fragile products, a machine with gentle handling capabilities can help to prevent damage. Additionally, if you’re dealing with product variations, such as different sizes and shapes, you may need to select a machine capable of accommodating these differences.

Confirm your production speed needs: The speed of the machine you select should suit your production needs. Factors such as bag size and product type can affect the machine’s cycle rate. High-speed machines are suitable for high-volume production, while slower, more precise machines can be used for low to mid-volume production.

Confirm your budget: Consider how much you’re willing to spend on a packaging solution when selecting a machine. There are many options out there, so please make sure to evaluate what is the best choice for your business.

Conclusion

The packaging process is the link between production and consumption. It ensures that your product reaches its destination in optimal condition. Therefore, understanding and selecting a suitable packing machine is essential to successful operations.

When purchasing or looking for new packing machines, it’s essential to look at its design features, performance capabilities, operability, maintenance requirements, and cost. Other important considerations include safety features and compliance with industry standards.

Once you’ve considered these factors, you’ll be better positioned when purchasing packaging machinery. Please consult with our packaging expert before making a final decision. We can help you determine which machine best suits your application and budget.

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